Tribology and Materials | Volume 4 | Issue 4 | 2025 | 201-212


Engine oil exposure and performance degradation of composite brake pad based on natural materials

Sunardi Sunardi1, Iman Saefuloh1, Shofiatul Ula1, Dody Ariawan2, Eko Surojo2, Aditya Rio Prabowo2, Deni Purnomo3

1 Universitas Sultan Ageng Tirtayasa, Cilegon, Indonesia
2 Universitas Sebelas Maret, Surakarta, Indonesia
3 National Research and Innovation Agency, South Tangerang, Indonesia

 

Abstract: Exposure to humid environments can influence the behaviour of the composite brake pad. The use of hazardous materials in brake pads poses health risks. Therefore, it is essential to utilise more environmentally friendly materials. The brake pads in this study, composed of 35 vol. % phenolic resin, 25 vol. % eggshell particles, 10 vol. % bamboo fibre, 5 vol. % bamboo particles, 10 vol. % alumina powder, 5 vol. % zinc powder and 10 vol. % graphite powder, underwent a rigorous manufacturing process involving cold compaction, hot compaction and post-curing. The samples were immersed in engine oil for 12, 24, 36 and 48 hours. The results of the study indicated that composites made from calcined eggshell and bamboo particles maintained their performance even after being exposed to engine oil. Following this exposure, the composites exhibited a coefficient of friction ranging from 0.33 to 0.36, a friction stability coefficient between 71.59 and 79.19, a flexural strength ranging from 7.23 to 8.25 MPa and a flexural strain ranging from 0.54 to 1.11 %. Additionally, the wear rate experienced a slight increase, measuring between 4.75 and 6.64 mm3/m. The flexural modulus was found to be between 4.44 and 5.49 GPa, while the hardness ranged from 43.35 to 91.05 HRR.

Keywords: oil exposure, tribological properties, calcined eggshell, bamboo particle, brake pads, green materials.

Received: 13-08-2025, Revised: 08-10-2025, Accepted: 20-10-2025

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